Design Assistance and Prototyping
At Hagans Plastics, we specialize in assisting our customers with design optimization for Thermoforming, Pressure forming and Injection molding of plastic parts and we are committed to supporting your design needs by offering valuable expertise and resources.
If you already have a design, our team can help refine and optimize it for manufacturability. For customers without a design, we can connect you with our trusted design partners to bring your vision to reality.
For existing products or samples without 3D data, we offer advanced reverse engineering services using our FARO Arm HD Laser Scanner and Polywork’s software to generate accurate 3D models. From there, prototype tooling can be created using Mastercam software and our state-of-the-art 5-axis CNC routers. Prototype tooling provides a cost-effective solution for producing samples or short production runs to prove out your design.
Our primary goal is to ensure our customers achieve success with their design.
Engineering Capabilities
- Design Review & Recommendations – Support for design optimization
- Manufacturing Process Optimization – Focused on efficiency and quality
- Reverse Engineering – Using FARO Arm HD Laser and Polywork’s software
- 3D Modeling – Expertise in SolidWorks and Mastercam
- File Compatibility – Seamless integration with virtually any file format
- Fixture Design & Manufacturing – Custom fixtures to meet your requirements
- Sales to Production Realization – Helping you transition from concept to production
- Ability to work with virtually any type of file
Tooling
Master Patterns, Prototypes, Hard Tooling, and Fixtures
At Hagans Plastics, we leverage decades of expertise in tooling to deliver precise and reliable solutions tailored to customer requirements. While traditional tooling board and master patterns remain a cost-effective option in certain applications, we have enhanced our capabilities with cutting-edge technology. Our fully equipped tooling facility integrates advanced tools such as laser scanning, 3D modeling, and 5-axis CNC machining.
Utilizing state-of-the-art equipment, we produce tooling from Aluminum plate, Tooling Board or Master Patterns depending on project specifications and performance criteria. Our in-house tooling shop offers comprehensive design and fabrication of support tooling, including:
- CNC router fixtures
- Drill fixtures
- Bending fixtures
- Assembly fixtures
By keeping these processes in-house, we reduce lead times, ensure quality control, and provide cost-effective solutions, aligning with the stringent demands of the AS9100 Quality Management System.
Assembly
Hardware Integration, Velcro Application, and Secondary Finishing for Vacuum-Formed Parts
Hagans Plastics offers comprehensive assembly solutions to deliver ready-to-use components that meet our customers’ exact specifications. Following the forming and trimming process, we provide additional assembly services, including:
- Installation of hardware such as snaps, latches, and hinges
- Application of Velcro, adhesives, and VHB tape
- Sonic welding and solvent bonding for durable part integration
Our robust secondary finishing capabilities are designed to optimize efficiency and value. By delivering fully assembled components, we eliminate the need for additional processing, enabling our customers to implement parts immediately upon receipt.
Our commitment to precision, quality, and on-time delivery reflects our adherence to AS9100 standards, ensuring consistent performance and customer satisfaction.
Important Note:
Hagans Plastics does not perform formal design and development activities as defined in AS9100D Clause 8.3. Our role is to provide design support, recommendations, and optimization assistance.